Manufacturing Analytics
Industrial KPIs Every Plant Should Track
A practical list of production, reliability, maintenance, quality, energy, and safety KPIs for manufacturing plants.
In this guideExecutive summaryProduction KPIsReliability KPIsMaintenance KPIsQuality KPIsEnergy KPIsSafety KPIsSummary
Executive summary
Industrial KPIs help plants understand performance and prioritize improvement.
The best KPIs are clearly defined, trusted, and connected to action.
Production KPIs
Useful production KPIs include:
- Production volume
- Productivity
- Working hours
- Running factor
- Throughput
- Bottleneck utilization
- MTBF
- MTTR
- Availability
- Number of failures
- Downtime by equipment
- Repeat failures
- Planned maintenance compliance
- Preventive maintenance completion
- Corrective maintenance backlog
- Emergency work percentage
- Schedule compliance
- Out-of-spec results
- Average quality indicators
- Standard deviation
- First-pass yield
- Complaint rate
- Specific energy consumption
- Power demand
- Energy by area
- Compressed air losses
- Power factor
- Incidents
- Near misses
- Safety observations
- Follow-up closure
- Safety talks and walks
Reliability KPIs
Useful reliability KPIs include:
Maintenance KPIs
Useful maintenance KPIs include:
Quality KPIs
Useful quality KPIs include:
Energy KPIs
Useful energy KPIs include:
Safety KPIs
Useful safety KPIs include:
Summary
A KPI is useful only if the team knows what it means and what to do when it changes.